Photovoltaic inverter wiring harness customization

What is a leader® solar cable harness?

LEADER® PV Cable Harnesses are manufactured with automated precision, offering optimal efficiency and long-term performance for small to large-scale PV systems. Certified by TUV/UL/IEC/CE standards and are suitable for Ø2.5-Ø16mm² photovoltaic solar cable. Up to 25 years of working life, with long-term stable electrical contact performance.

How to add Solar connectors to PV wires?

The steps to add solar connectors to PV wires are the following: Strip the wire. Place the connecting plate on it and use the crimping tool. Insert the lower components of the connector (terminal cover, strain reliever, and compression sleeve). Insert the upper components (safety foil, male/female MC4 connector housing, O-ring).

What is a solar panel inverter?

The solar panel inverter is one of the most important components in a PV system. This component converts DC energy generated by solar panels into AC energy at the right voltage for your appliances. The output is a pure sine wave, featuring a 120V AC voltage (U.S.) or 240V AC (Europe).

How to wire solar panels in series?

Wiring solar panels in series requires connecting the positive terminal of a module to the negative of the next one, increasing the voltage. To do this, follow the next steps: Connect the female MC4 plug (negative) to the male MC4 plug (positive). Repeat steps 1 and 2 for the rest of the string.

How to wire solar panels in parallel?

Wiring solar panels in parallel is achieved by connecting the negative terminal for two or more modules, while doing the same thing with the positive terminals. The process is the following: Take the male MC4 plug (positive) of the modules and plug them into an MC4 combiner.

How many modules can a PVI 4000 inverter have?

200VDC (the minimum volts needed to turn on a PVI 4000) / 35.34Vmp = 5.65 modules. For this we need to ROUND UP (if we go down the inverter won’t turn on) so our conclusion will be 7 modules. Conclusion on Voltages With a Sanyo 205 module, we can have between 7 and 10 modules given the voltage ranges of a PVI 4000 inverter.